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Cutting, Holes, Sleeves & Penetrations

Patch Plate Sizing for Duct Modifications

When duct modified in field, patch plates cover cutouts. Wrong size or attachment creates leaks.

Yellow / Check First2nd yearBatch 2

What You Might Be Looking At

piece of sheet metal covering hole or cutout in duct section

Apprentice words: cover plate, patch piece, metal patch, duct cover

Trade terms: patch plate, cover plate, closure plate, field modification plate

Check First

Patch at least 2 inches larger than opening on all sides?
Screws spaced per SMACNA?
Joint sealed?

What Not To Do

Don't use patch smaller than opening. Don't rely on tape or mastic alone. Don't skip screws at corners and edges.

What can go wrong: Air leakage, pressure test failure, patch plate blowout, inspector rejection

Better Foreman Question

Minimum overlap required for this patch plate? What screw spacing?

Open In Ask Foreman

Verify With

Reference type: SMACNA, project specs

Source to verify: SMACNA HVAC Duct Construction Standards

Safe wording: Patch plate requirements vary by pressure class and opening size. Verify SMACNA and project specs.

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