Apprentice answerWhy did the flat-oval longitudinal seam open on warm air discharge
3rd YearDuct Assembly, Seams & JointsCheck first
Thermal movement needs somewhere to go. Replace the damaged section and add the approved expansion/flexible detail if the run is growing under heat.
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Plain-English answer
Warm discharge air can make long metal runs move. If the run is locked solid, wide flat-oval seams may take the stress and split.
Check temperature, run length, fixed points, supports, and whether an expansion coupling/flex connector is required. Replace split seam sections that cannot be restored mechanically.