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Apprentice answer

Why can a wide TDC or TDF joint leak in the center even when the corners are bolted

2nd YearDuct Assembly, Seams & JointsStandard Correction

Large flat flange spans may need clips or approved intermediate fastening so the gasket stays compressed across the whole joint, not just at the corners.

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Plain-English answer

On wide rectangular duct, the corners can be tight while the center of the flange bows away from the gasket. That creates a long whistle/leak even with good corner bolts.

Check gasket, corner bolts, clip spacing/detail, and whether the flange face is straight. Add approved flange clips/intermediate fasteners or remake damaged sections so the joint compresses evenly along the full span.

Ask Foreman

The wide TDC/TDF joint at [location] is sealed at corners but bowing open in the center. I checked gasket and corners. Do you want flange clips/intermediate fastening added per detail?

Verify before acting

Use this as training guidance. Foreman direction, approved drawings, project specs, manufacturer instructions, employer safety policy, and AHJ/code requirements always control the final answer.

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