Apprentice answerWhy can a wide TDC or TDF joint leak in the center even when the corners are bolted
2nd YearDuct Assembly, Seams & JointsStandard Correction
Large flat flange spans may need clips or approved intermediate fastening so the gasket stays compressed across the whole joint, not just at the corners.
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Plain-English answer
On wide rectangular duct, the corners can be tight while the center of the flange bows away from the gasket. That creates a long whistle/leak even with good corner bolts.
Check gasket, corner bolts, clip spacing/detail, and whether the flange face is straight. Add approved flange clips/intermediate fasteners or remake damaged sections so the joint compresses evenly along the full span.