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Sealing, Mastic, Tape & Leakage Testing

Pre-Test Leak Walk

Walking the duct before leakage testing so obvious leaks, open taps, access doors, and loose caps are caught before the test crew shows up.

Yellow / Check First2ndBatch 6

What This Helps With

Walking the duct before leakage testing so obvious leaks, open taps, access doors, and loose caps are caught before the test crew shows up.

Apprentice words: leak walk, pressure test prep, duct leakage test, open branch, temporary cap

Common problem: Pressurizing a system with open ends, loose doors, unsealed joints, or temporary covers that blow off.

Check First

All open ends capped, doors latched, seams sealed, dampers positioned as directed, supports complete, and test zone boundaries known.

What Not To Do

Do not let the test start just because the fan is there. Do not use mastic as a temporary cap. Do not ignore hidden access doors or uncapped branches.

What can go wrong: Pressurizing a system with open ends, loose doors, unsealed joints, or temporary covers that blow off.

Better Foreman Question

Before the leakage test, can we walk the zone and confirm all caps, access doors, dampers, and test boundaries are ready?

Open In Ask Foreman

Verify With

Source to verify: Project TAB spec, leakage test plan, SMACNA leakage guidance

Safe wording: Testing requirements depend on project spec and pressure class.

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