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TDC, Ductmate, Flanges & Gaskets

TDC/TDF Flanged Connections

Apprentice sees flanged duct and is unsure whether the joint is TDC/TDF/Ductmate, how the gasket should sit, and how to pull the duct faces into alignment without forcing the run crooked.

Yellow / Check First2ndBatch 5

What This Helps With

Apprentice sees flanged duct and is unsure whether the joint is TDC/TDF/Ductmate, how the gasket should sit, and how to pull the duct faces into alignment without forcing the run crooked.

Apprentice words: flange duct

Trade terms: transverse duct connection, rolled flange, TDC/TDF, cleats and corners

Check First

Gasket on one flange face only?
Joining duct brought in level and aligned?
Corners seated?
Cleats available?
Drift pins/C-clamps used only to line up close holes and hold the flange, not force a twisted run?

What Not To Do

Do not call for rivets as the normal TDC/Ductmate connection. Do not use corners, bolts, drift pins, clamps, or screws to drag a crooked duct run into place. Do not crush the gasket or flange.

What can go wrong: Leaving gaps at corners or skipping gasket

Better Foreman Question

This flanged joint is close but not pretty at the corners. Duct is level/aligned. Do you want cleats, or if cleats are unavailable, 5/16 self-tappers in the flange as the fallback?

Open In Ask Foreman

Verify With

Reference type: manufacturer install instructions

Source to verify: Duct connection system maker (e.g., Ductmate/Nexus) install data; SMACNA

Safe wording: TDC/Ductmate details vary by system and spec. Gasket on one end, corners on the joining duct, alignment/level matters more than pretty corners. Verify cleat/screw fallback with foreman/spec.

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