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Apprentice answer

How do I keep my flex duct cuts clean without tearing the inner core

2nd YearHand Tools, Fasteners & HardwareCheck first

Use a dedicated dual-blade insulation knife to slice cleanly through the outer vinyl jacket and the fiberglass insulation core down to the wire ribbing. * Use heavy-duty wire side-cutters (dikes) to snap the internal coiled spring steel wire cleanly. Never try to cut the spring wire using your aviation metal snips, or you will ruin the snip blades instantly.

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Plain-English answer

Use a dedicated dual-blade insulation knife to slice cleanly through the outer vinyl jacket and the fiberglass insulation core down to the wire ribbing. * Use heavy-duty wire side-cutters (dikes) to snap the internal coiled spring steel wire cleanly. Never try to cut the spring wire using your aviation metal snips, or you will ruin the snip blades instantly.

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Field checklist

Ask Foreman

Hey boss, I’m checking flex duct & grilles: How do I keep my flex duct cuts clean without tearing the inner core? I found the likely issue and want to verify the next step before I lock it in. Do you want me to adjust it now or check the drawing/detail first?

Verify before acting

Use this as training guidance. The foreman, approved drawings, project specs, manufacturer installation instructions, employer safety policy, and AHJ/code requirements always control the final answer.

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