Apprentice Q&A · #342Why is a flat-on-one-side 45-degree transition choking airflow?
3rd YearYELLOW · Check FirstRectangular Offset Airflow
Short answer
If only one panel is sloped and the duct depth shrinks, the fitting becomes a restriction. Keep the internal area consistent or get an approved revised fitting detail.
Field answer
A 45° offset should move the duct without stealing throat depth. If only one side is sloped and the opposite side stays flat, the internal depth can shrink through the fitting and speed the air up through a choke point.
The recovery is usually a true parallel-plane offset, longer transition, or approved revised fitting that maintains the required internal area. Do not hammer the fitting into place and hope the air balance crew fixes it later.
What to check first
- Measure the duct depth through the narrowest point of the fitting.
- Compare the restricted area to the planned duct size.
- Check whether both top and bottom planes track the offset cleanly.
- Look for noise, high velocity, or pressure drop risk.
- Confirm revised fitting geometry before fabrication or install.
Do not do this
Do not build an offset that clears the beam by choking the duct throat down smaller than intended.
Why it matters
A choked transition can create pressure drop, noise, poor delivery, and TAB problems downstream.
Ask foreman
The 45 offset at [location] clears the beam but pinches the duct depth through the fitting. I think we need a true parallel-plane offset or revised fitting. Do you want this remade before we continue?
Text this wording
Final direction belongs to the foreman, approved drawings/specs, manufacturer instructions, pressure/material schedule, employer policy, and AHJ/code requirements.