Apprentice Q&A · #299Why is the Unistrut cradle sagging under a wide duct run?
2nd YearTrapeze / Span DeflectionYELLOW · Check First
A bowed trapeze means the support span is not stiff enough for the load. Upgrade the support or add approved intermediate support before it distorts the duct.
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Answer
Wide duct on light strut can turn the trapeze into a sagging cradle. When the strut bows, the duct corners and bottom skin can distort.
Check span, duct size/weight, rod locations, and clearance. The usual recovery is heavier/deeper strut, back-to-back channel, shorter spans, a center rod, or a separate engineered support.
Field checks
- Measure how much the strut is deflecting.
- Check whether duct corners are being pinched.
- Confirm rod spacing and support detail.
- Unload or temporarily support before swapping strut.
- Re-level after upgraded support is installed.
Ask foreman
The trapeze under [duct/run] is bowing at [location]. I checked the span and duct skin. Do you want a heavier/deeper strut or center rod added before we keep loading the run?
Text this
Do not do this
Do not keep stacking duct on a support that is already sagging.
Why this matters
Support deflection can distort duct, open joints, create air leaks, and weaken the hanger system.
Final direction still comes from approved drawings, specs, manufacturer instructions, employer policy, foreman/detailer direction, structural/seismic details, and AHJ/code requirements.