TinnerFlowTinnerFlow™
Apprentice Q&A · #273

Why does a VAV box act wrong when the flow sensor tubing is kinked?

3rd YearVAV / ControlsYELLOW · Check First

Pinched VAV flow tubing can make the controller read wrong or not read at all. Lower/relocate the box enough to protect the tubing and replace damaged lines.

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Plain-English answer

VAV flow pickups need clean pressure signal through small tubing. If the box is jammed into a beam/deck and the tubing is flattened, controls may think the airflow is zero, high, or unstable.

Lower or shift the box only with direction, protect the tubing path, trim/replace flattened tubing, reconnect to the correct ports, and have controls/TAB verify readings before ceiling close.

Field checklist

Ask Foreman

VAV [tag] has sensor tubing pinched against [beam/deck]. I checked the ports and tubing path. Do you want me to lower/shift the box and replace the kinked tubing before TAB?

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Verify before acting

Use this as training guidance. The foreman, approved drawings, project specs, manufacturer installation instructions, employer safety policy, and AHJ/code requirements always control the final answer.

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