Why does a VAV box act wrong when the flow sensor tubing is kinked?
3rd YearVAV / ControlsYELLOW · Check First
Pinched VAV flow tubing can make the controller read wrong or not read at all. Lower/relocate the box enough to protect the tubing and replace damaged lines.
VAV flow pickups need clean pressure signal through small tubing. If the box is jammed into a beam/deck and the tubing is flattened, controls may think the airflow is zero, high, or unstable.
Lower or shift the box only with direction, protect the tubing path, trim/replace flattened tubing, reconnect to the correct ports, and have controls/TAB verify readings before ceiling close.
Field checklist
Inspect the clear/pressure tubing from flow ring to controller.
Look for kinks, flattened spots, disconnected tubes, or reversed ports.
Check box clearance to beam/deck and hanger adjustment available.
Replace damaged tubing with a smooth route and no sharp bends.
Coordinate controls/TAB verification after correction.
Ask Foreman
VAV [tag] has sensor tubing pinched against [beam/deck]. I checked the ports and tubing path. Do you want me to lower/shift the box and replace the kinked tubing before TAB?
Use this as training guidance. The foreman, approved drawings, project specs, manufacturer installation instructions, employer safety policy, and AHJ/code requirements always control the final answer.