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Apprentice Q&A · #241

What if heavy rectangular duct is sagging between hanger points?

2nd YearHangers / SupportsRED · Stop / Verify

Sagging heavy duct means the support layout is not controlling the load. Add or revise supports per the approved hanger schedule before joints deform or the run gets covered.

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Plain-English answer

Heavy gauge rectangular duct, smoke-control duct, lined duct, and large mains cannot be hung like light branch duct. If the joints dip between supports, the duct is telling you the spacing/support method is wrong.

The recovery is to verify the support schedule, add intermediate trapezes/rods, level the run, and recheck joints before sealing, insulation, inspection, or startup. Exact spacing and rod/strap size must follow the project/SMACNA/support detail, not a guess.

Field checklist

Ask Foreman

This heavy duct run is dipping between hangers at [location]. I measured the support spacing and checked the support detail. Do you want intermediate trapezes added and the run re-leveled before we seal/cover it?

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Verify before acting

Use this as training guidance. The foreman, approved drawings, project specs, manufacturer installation instructions, employer safety policy, and AHJ/code requirements always control the final answer.

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