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Apprentice Q&A · #174

How do I perform a duct pressure test (leak test) with an orifice tube?

4th YearTAB / Startup PrepRED · Stop / Verify

1. Blank off and seal every open branch and diffuser outlet terminal inside the target testing loop segment using heavy plastic wrap and duct tape. 2. Connect the flexible intake hose of the Duct Leakage Tester machine directly into a starter port on the test run. 3. Turn on the machine blower to pressurize the inside of the duct run up to its designated operating static pressure rating (e.g., +2" WG). 4. Read the pressure differential tracking across the calibrated internal orifice tube flo

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Plain-English answer

1. Blank off and seal every open branch and diffuser outlet terminal inside the target testing loop segment using heavy plastic wrap and duct tape. 2. Connect the flexible intake hose of the Duct Leakage Tester machine directly into a starter port on the test run. 3. Turn on the machine blower to pressurize the inside of the duct run up to its designated operating static pressure rating (e.g., +2" WG). 4. Read the pressure differential tracking across the calibrated internal orifice tube flow plate to calculate the exact cubic feet per minute (CFM) of leakage air escaping from the run, and check that it drops below the maximum allowable code limit.

Field checklist

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Hey boss, I’m on tab / startup prep and need verification before I touch this: How do I perform a duct pressure test (leak test) with an orifice tube? Do you want me to stop here and check the approved detail, submittal, or inspector/manufacturer requirement first?

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Verify before acting

Use this as training guidance. The foreman, approved drawings, project specs, manufacturer installation instructions, employer safety policy, and AHJ/code requirements always control the final answer.

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