Taps, Branches & Fittings ยท Taps, Branches & Fittings
Plenum branch collar
Branch from equipment/plenum
ConnectionFlanged/screwed/welded collar
SupportBranch support
Before you start
- Confirm plenum construction, branch collar size, location, airflow direction, damper requirement, and manufacturer or equipment restrictions.
- Check the plenum for internal insulation, reinforcement, access panels, coils, filters, sensors, and service clearances.
- Verify the collar location will not damage internal components or block access.
- Support the cookie before the final cut.
Tools and materials
Approved plenum branch collar, layout tools, approved cutting tools, clamps, level, fasteners, compatible sealant, branch support, deburring tools, and interior-insulation repair materials where required.
Lay it out
- Mark the collar opening from the approved branch centerline.
- Check both the outside and inside of the plenum before cutting.
- Keep the collar clear of reinforcement, service panels, and internal components.
Set and support it
- Support the plenum or panel if the opening could distort it.
- Clamp and square the collar before fastening.
- Install the first branch support so the plenum does not carry branch weight.
Make the connection
- 1
Verify the inside of the plenum is clear.
- 2
Cut the opening while holding the cookie.
- 3
Deburr and clean the edge.
- 4
Repair or protect internal insulation as required.
- 5
Set the collar square and clamp it flush.
- 6
Install approved fasteners evenly.
- 7
Seal the collar with the material compatible with the plenum construction.
- 8
Connect and independently support the branch.
Check the install
- The collar is square and flush.
- No internal component or insulation is damaged.
- The branch is independently supported.
- The opening is clean and the collar is sealed.
- Service access remains open.
Common mistakes
- Cutting without checking inside the plenum.
- Dropping the cookie onto filters or coils.
- Fastening through internal insulation without repair.
- Letting the branch load the equipment or plenum panel.
Stop and ask
Stop if the collar conflicts with internal equipment, reinforcement, access, lining, or a manufacturer restriction.