Rectangular radius elbow
90-degree radius turn
Before you start
- Confirm the elbow radius, throat and heel orientation, joint type, airflow direction, turning-vane requirement, access requirement, and fitting support against the approved drawing.
- Inspect the heel, throat, cheeks, seams, flanges, and any vane assembly for shipping damage or distortion.
- Field-check both inlet and outlet centerlines before lifting the fitting.
- Stage the correct corners, cleats, gasket, approved fasteners, sealant, clamps, drift pins, level, and dedicated support.
Tools and materials
Rectangular radius elbow, approved TDC/TDF, S-and-drive, or angle-joint components, gasket, corners, cleats, approved fasteners, sealant, clamps, drift pins, level, laser, and dedicated fitting support.
Lay it out
- Mark the inlet and outlet centerlines and the intended elbow plane.
- Confirm the throat and heel face the correct direction and the radius clears structure and access zones.
- Locate the support so the elbow body is carried independently instead of hanging from either adjoining run.
Set and support it
- Install the fitting support before closing both joints.
- Set the elbow at the correct elevation and hold it against roll.
- Support both adjoining duct sections so the elbow is not used to pull either run into line.
Make the connection
- 1
Bring the upstream section to the same elevation and align the first tangent.
- 2
Complete the first mechanical joint without forcing the fitting out of square.
- 3
Recheck elbow rotation, throat and heel orientation, and the downstream centerline.
- 4
Bring the downstream section to the outlet tangent.
- 5
Complete the second mechanical joint.
- 6
Install or verify turning vanes and access components where specified.
- 7
Seal required seams and joints after the mechanical connections are complete.
- 8
Load the supports and confirm the elbow does not roll or twist.
Check the install
- The throat and heel are undamaged and smooth.
- Both tangents align cleanly with the straight runs.
- The elbow is square, supported, and not rolled.
- Required vanes are secure and correctly oriented.
- Both joints are fully seated and sealed.
Common mistakes
- Connecting one end before checking the outlet centerline.
- Using the elbow to hide a route error.
- Letting the fitting hang from a flange joint.
- Installing the wrong radius or wrong throat-and-heel orientation.
Stop and ask
Stop if the elbow radius, fitting type, vane requirement, orientation, or centerline differs from the approved fitting or cannot be installed without distortion.